Plastic Injection Molding

 

GET THE MOST COST-EFFECTIVE WEAR & CORROSION RESISTANCE–
INCREASE TOOL LIFE BY 2-10 TIMES

Dynamic’s surface treatments improve part quality, reduce post-processing, and dramatically extend tool life for plastic injection molds—especially those running abrasive or glass-filled materials.

Durable Surface Treatments for High-Volume, High-Wear Molds

Injection mold tooling is under constant wear, corrosion, and erosion from increasingly aggressive materials like glass-filled or mineral-loaded resins. These compounds quickly degrade untreated steel surfaces, leading to flash, high wear, poor part quality, and costly rework.

Dynamic’s diffusion-based treatments penetrate up to .020″ deep with a 75+ HRC surface-providing unmatched resistance to wear, erosion, corrosion, and better release. Whether you’re running high-glass content, long strand fiberglass, rubber, or PVC, DYNA-BLUE & DYNA-BRITE helps your tools perform better and last longer.

“DYNA-BLUE® has become a best practice at LDM Technologies for good reason. We reduced our monthly tooling budget from $70,000 to just $6,000, and eliminated the need for deburring knives entirely—dramatically improving plant safety by removing sharp flash at parting lines. Our part component defect rate dropped from over 36 PPM to single digits. One mold running 30% glass-filled polypropylene surpassed 2 million cycles without requiring replacement. When Ford requested an engineering change and offered $360,000 for new tooling, we confidently told them it wasn’t necessary. DYNA-BLUE® helped us save the customer nearly half a million dollars—without ever compromising performance.”
— Engineering Manager, LDM Technologies (Port Huron, MI)

Why DYNA-BLUE® & DYNA-BRITE for Injection Molding?

DYNA-BLUE® and DYNA-BRITE

Molding Challenges We Solve

  • Wear of molding components

  • Flash and parting line degradation

  • Poor part release sticking
  • Corrosion from moisture, cooling water, or caustic plastics
  • Surface wear from abrasive fillers such as glass or mineral
  • Texture wear or loss of gloss level
  • Excessive mold polishing and cleanup time

Our treatments penetrate the steel, creating a 75+ HRC compound layer with a deep nitrogen-rich support zone—without the risk of flaking, chipping, or geometry distortion. This makes them ideal for complex and multi-cavity molds with waterlines, ribs, vents, or ejector sleeves.

Key Benefits:

  • Resists wear from glass-filled plastics up to 10X longer than nitriding

  • Handles harsh resins like PVC, acetal, and flame-retardant compounds

  • Uniform coverage, even in deep holes or ribs

  • Maintains sharp edges and ejector fit

  • Low dimensional change: 0.0001″–0.0002″ per side

  • Supports Class A finishes and high-gloss surfaces

  • Can be combined with DYNA-GLOSS™ or DYNA-BRITE™ for textured or polished molds

  • Compatible with stainless, tool steels, and pre-hardened grades

Specifications & Capabilities

Capability Value
Max Tool Size 77″ x 110″
Max Load 30,000 lbs
Compatible Treatments DYNA-BLUE®, DYNA-BRITE™, DYNA-MAX™
Turnaround 2–3 business days typical
Material Compatibility P-20, H13, D2, 420SS, S-7, A-2, stainless, and hardened tool steels

Ideal Applications

  • Multi-cavity plastic injection molds
  • Medical, automotive, and consumer goods tooling
  • Molds with water lines, deep ribs, ejector pins, and inserts
  • Parts requiring consistent finishes, tight tolerances, or minimal flash
  • Tools using resins with glass, minerals, flame retardants, or recycled content

Certifications & Industry Standards

  • ISO 9001:2015 Certified
  • Used by: GM, Ford, Magna, Johnson Controls, Yanfeng, Lear, Webasto, and more
  • Approved by Tier 1, Tier 2, and OEM tooling suppliers

Simple and Efficient Treatment Process

Working with Dynamic is straightforward. We’ve streamlined the entire process to deliver exceptional results with minimal disruption:

Step 1

Consultation

We listen to your specific tooling challenges and performance goals.

Step 2

Data Collection

We inspect the steel type, current failure modes, and customer requirements.

Step 3

Process Design & Application

We apply the optimal DYNA-BLUE® & DYNA-BRITE™ process, tailored to your material, objectives, and application.

Step 4

Quality Assurance

Every part is tested and inspected to ensure performance specs are met or exceeded.

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